MT 1060 Automatic Stamping and Die-Cutting Machine

Introduction

The MT 1060 Automatic Stamping and Die-Cutting Machine is a high-precision post-press finishing solution designed for modern printing and packaging industries. It combines automatic die-cutting, stamping, and creasing in one system, delivering consistent, high-quality results while improving production efficiency.

With servo-driven sheet feeding, intelligent pressure control, and a user-friendly touch-screen interface, the MT 1060 is ideal for paperboard, cardboard, laminated sheets, and specialty substrates. Its applications include luxury packaging, gift boxes, book covers, promotional products, and specialty labels.

This document provides a detailed guide on operation methods, maintenance frequency, upkeep techniques, and performance characteristics to ensure optimal machine performance and longevity.

Performance Features

The MT 1060 is designed with advanced technologies to maximize productivity and precision.

1. Integrated Die-Cutting and Stamping

Combining die-cutting, stamping, and creasing in one operation reduces material handling, ensures perfect alignment, and shortens production time.

2. High Precision and Registration

Servo-controlled feeding ensures micron-level alignment for accurate die-cutting and stamping, even for complex multi-color designs.

3. Multi-Zone Pressure Control

Adjustable pressure zones ensure uniform cutting and stamping across sheets of varying thicknesses.

4. Automated Sheet Feeding

The vacuum-assisted sheet feeder guarantees smooth, accurate placement for consistent production.

5. User-Friendly Touch-Screen Interface

Operators can quickly adjust parameters such as sheet size, speed, and pressure. The interface also stores production programs for repeat jobs.

6. Heavy-Duty Construction

A cast-iron frame minimizes vibration and ensures consistent embossing and cutting depth, even during high-speed production.

7. Safety and Reliability

Equipped with emergency stop buttons, interlocked doors, and overload protection, the MT 1060 ensures operator safety and reduces machine downtime.

Technical Specifications

Operation Methods

Proper operation is essential for achieving high-quality die-cutting and stamping results while maintaining machine longevity.

1. Preparation

• Verify that the machine is level and all fasteners are secure.

• Inspect the sheet stock for flatness, moisture, and surface quality.

• Check foil rolls, cutting dies, and lubrication points.

2. Parameter Settings

• Select sheet size, speed, and pressure on the HMI.

• Adjust die-cutting and stamping depth according to material thickness.

• For multi-color jobs, program registration points for precise alignment.

3. Loading Materials

• Place sheets into the feeder tray, ensuring smooth stacking.

• Check foil roll tension and alignment for accurate stamping.

4. Trial Run

• Run a small batch of sheets to verify registration, cutting depth, and foil transfer.

• Adjust parameters if necessary before full-scale production.

5. Continuous Production

• Monitor output for alignment, foil adhesion, and embossing clarity.

• Replace foil rolls or sheets as needed to maintain consistent quality.

Maintenance Schedule

Routine maintenance ensures long-term machine performance, precision, and reliability.

Maintenance Techniques and Tips

1. Lubrication

• Use manufacturer-recommended oil for bearings and moving parts.

• Check automatic lubrication systems daily and refill as needed.

2. Roller and Belt Care

• Clean rollers and belts to remove adhesive residue and paper dust.

• Inspect for wear or deformation and replace when necessary.

3. Die and Foil Handling

• Clean cutting dies after each run to prevent residue build-up.

• Store dies and foils in a dry environment to prevent corrosion.

4. Sensor Calibration

• Regularly calibrate registration, pressure, and temperature sensors to maintain production accuracy.

5. Safety Checks

• Test emergency stop buttons and interlocked doors before each production shift.

• Inspect pneumatic lines for leaks and replace damaged components immediately.

6. Operator Training

• Provide detailed training on HMI usage, safety procedures, and maintenance routines.

• Encourage operators to document issues and maintenance performed for quality tracking.

Performance Characteristics

The MT 1060 offers exceptional performance across multiple metrics, making it ideal for high-volume, high-quality production:

• Precision: Micron-level registration ensures accurate die-cutting and foil stamping.

• Speed: Capable of producing up to 6000 sheets per hour with consistent quality.

• Flexibility: Handles a wide range of substrates and thicknesses, including specialty materials.

• Durability: Heavy-duty frame and quality components reduce vibration and mechanical wear.

• Automation: Reduces labor and manual adjustments, enhancing operational efficiency.

• Safety: Integrated systems minimize risk and protect operators.

Applications

The MT 1060 is widely used in industries requiring premium finishing effects:

• Luxury Packaging: Cosmetic boxes, wine bottles, gift packaging.

• Commercial Printing: Book covers, brochures, certificates.

• Specialty Products: Labels, embossed logos, promotional cards.

• Material Compatibility: Paperboard, cardboard, laminated sheets, PVC, PET.

Its ability to integrate die-cutting and stamping into one automated process ensures consistent decorative quality and reduces production time.

Installation and Setup

1. Pre-Installation Requirements

• Flat, level floor capable of supporting machine weight.

• Adequate ventilation and low-dust environment.

• Stable power supply (380V / 50Hz) with grounding.

2. Machine Placement

• Level the machine using adjustment screws.

• Allow sufficient clearance around the machine for maintenance and operation.

3. Electrical and Pneumatic Connection

• Connect power and verify grounding.

• Connect pneumatic lines and check for leaks.

4. Initial Testing

• Perform a trial run with sample sheets to verify registration, pressure, and speed.

• Adjust parameters as needed before full production.

Conclusion

The MT 1060 Automatic Stamping and Die-Cutting Machine is a high-performance, versatile, and reliable solution for modern printing and packaging industries. With integrated die-cutting and stamping, servo-driven precision, and heavy-duty construction, it ensures consistent high-quality production while reducing labor and material waste.

Proper operation, routine maintenance, and adherence to safety protocols ensure long-term reliability, precision, and efficiency, making the MT 1060 an ideal investment for manufacturers seeking premium decorative finishes, operational efficiency, and long-term durability.